Our Plant

We have The machinary (Plant) available in several capacities (2MT, 5 MT, 10MT etc). Here, we are showing technical details of our best-selling plant, which has capacity to process 10 MT waste tyres in each batch.

Technical Details:

* This is a batch process system.

* The wastage tyres are fed into the reactor vessel and heated under controlled conditions of temperature and pressure. The process will bring about molecular restructuring of the rubber under the pyrolysis process as the result; furnace oil in gaseous form is produced along with other gases.

* These vaporized gases are passed through heat exchanges, where in the furnace oil is condensed into liquid form.

* During the process, carbon black and steel are also generated.

* The heat exchanger uses coolant water, as a condensing medium and this water is re-circulated through process.

* These systems can be operated 24/365.

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Technical Parameter:

Sr. No Equipment / Technical Data Specifications
1 Equipment Model ITTOAZ-1100 (Full open door)
2 Material Plastic rubber (tyres) life garbage
3 Structure Horizontal tyre revolves
4 Capacity For One Batch About 8-10 tons wastage tyres
5 Oil Yield 40%-45%
6 Carbon Black 30%-35%
7 Steel Wire 10%-15%
8 Gas 12%-15%
9 Work Pressure Normal
10 Main Engine Rotation Speed 0.4 RPM
11 Fuels Choice Coal, Wood, Gas, Oil
12 Power About 31 HP
13 Cooling Method Water
14 Cooling Water Consumption (T/H) Cyclic
15 Type Of Drive External Annual Gear Drive
16 Heating Method Direct
17 Type Of Installation With Foundation
18 Operating Mode Intermittent Operation
19 Reactor Dimension (MM) (Length*Diameter) 6600*2600
20 Reactor Weight About 27000 Kg.
21 Total Weight About 32 MT
22 Dimensions 6.8 *2.9m